Senior Engineer, Rotating

Found in: beBee S CN - 1 month ago

ZHANJIANG, China BASF SE Full time
BASF is currently building a new Verbund site in Zhanjiang, Guangdong province. Announced in July 2018 and officially commenced in November 2019, BASF Zhanjiang Verbund Site Project would be BASF’s largest investment with up to US$10 billion upon completion and would be operated under the sole responsibility of BASF. BASF Zhanjiang Verbund site would ultimately be the third-largest BASF site worldwide, and will be built into a role model for smart manufacturing and sustainable production by utilizing the latest digital technologies and applying the highest safety standards.

Main Task

- Be responsible for the implementation of EHS policy, procedures and BASF Responsible Care codes of the site to ensure compliance and safety maintenance execution.
- Develop and update relevant site rotating work instructions and/or manuals based on EHS laws, standards of China and BASF company EHS policy and regulations.
- Ensure training and compliances of safe job procedure, work permit system, EHS guideline, local and international rules and regulations to BASF team staff and contractors.
- Cooperation with production, 1st line maintenance and safety departments, lead or support to identify unsafe conduct and conditions, risk assessment, accident/incident investigation, reporting, etc. always ensure the employees and contractors in the safe work environment with proper PPEs, tools and facilities with safe job method.
- Support the EHS review during operation, change implementation and project, collaborate and conduct process safety review, PSSR etc. with stakeholders.
- Develop and coordinate site rotating equipment maintenance management strategy and processes as well as its contractor’s strategy.
- Work together with asset management and 1st line maintenance team to develop the site rotating equipment preventive, predictive, corrective maintenance life cycle plan and short-term periodic plan as well as effective inspection & test regime.
- Leading and coordinating production, maintenance and reliability engineers, reliability center to define, evaluate, predict, improve, and validate site rotating equipment reliability metrics via various programs and activities such as performance and condition review, root cause failure analysis, troubleshooting…..
- Develop site rotating equipment TAR plan and repair method statement, train and improve mechanic technicians and contractor skills in maintenance activities.
- Take the role of maintenance activities preparation such as resource planning, work method statement, job safety analysis, material/spare parts preparation.
- Provide the support to develop the team such as delivery the training to technicians, field inspection for quality insurance,
- Follow BASF continues improving process to optimize sustainability lifecycle management, cost management of site rotating equipment
- Collaborate with procurement and contractor management team on rotating external service and contract-out management, including contractor assessment, qualification, technical clarification, bidding and verification etc.
- Coordinate and support rotating equipment materials and spare parts management, including stock/nonstock, repair and procurement policy, BOM & MRP setting etc., also be responsible for specialized facilities and tools management.
- Act as technical expertise of heavy-duty rotating equipment management, coordinate direction and strategy in plants rotating equipment technical management with asset management team, to ensure high standard of reliability and integrity for all plants rotating equipment and systems.
- Provide technical support to plants by assisting in RBM, root cause analysis and resolving rotating equipment problems and bad actors, reviewing operating procedures, and assisting in operation, shut-down & start-up of critical rotating equipment, identify and mitigate the threats to site availability.
- Establish and provide technical assurance for rotating equipment by maintaining KPI’s, reviewing processes and MOC, support to condition monitoring program and improvement task forces & activities, set HDRE overhaul and acceptance standards, also provide in time effective and expertise rotating equipment technical advisory service based on demands.
- Establish rotating equipment technical management documentation system refer to project and OEM files as well as site maintenance database.
- Provide technical support to Capex Project team on HDRE rotating equipment management and processes, i.e. specification management, risk assessment, technical plan & selection process.
- Support project engineering for HDRE by proposing and justifying needed improvements and typical solutions, supporting the design, procurement and installation of the HDRE rotating equipment.
- Support project manager on HDRE for cost forecast & check, change control etc., join the negotiation & ITB with contractors, balance during bidding as well as relevant claim management, ensure right basis for project execution on HDRE rotating equipment.
- Be responsible for HDRE commission and start up to develop procedure, plan, resource management as well as leading the field activities in field check, inspection, solo run, and performance test review.
- Monitor project implementation and decision making in difficult cases/stages of the project on HDRE rotating equipment, supervise suppliers, contractors based on project demands, promote and use continuing relationships with HDRE rotating equipment suppliers to obtain total ownership benefits.
- Act as consulting function in area of expertise on HDRE with e.g. EPC-contractors, assumption of tasks in external panel of HDRE experts in projects on behalf of BIG.
- Provide technical support to reliability engineering in project phase to implement reference study, critical HDRE FMEA, develop equipment care and spare parts strategy via reliability methods.
- Support to reliability engineering methodology optimization, contribute to reference plant history data analysis.
- Join the activities in reference plant study via interview, document check, site tour to develop the recommendation to project team.
- Implement reliability tools/methods to develop critical HDRE care strategy and spare parts strategy.
- Support team to ensure ITP, HDRE procedure, master plan set up, BOM, i-BOM, material to be ready before start up.

Requirements

- Bachelor degree and above in mechanical engineering.
- Above 10 years’ experience in the chemical plant and at least 5 years working in rotating equipment discipline.
- Profound Knowledge in petrochemical/chemical field & central maintenance and its methods, program management.
- Familiarity with the basic investigation tools and techniques like RCM, RBM, FMEA is an added value.
- Familiar with rotating industry specification, rich experience in rotating equipment management, troubleshooting…
- Communication and collaboration skills.
- Fluency in English, both verbal and written.

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